The plant, Hootagalli
Float sheet to finished cooktop glass, under one roof.
A 22,000 sq ft shed on a 3,694 m² plot in Hootagalli, Mysuru — laid out as a single forward flow so glass never crosses back, with wet processes kept apart from printing and packing.
By the numbers
One integrated facility, purpose-built for appliance glass.
- m² plot
- 3,694
- sq ft shed
- 22,000
- production zones
- 8
- team at start-up
- 45
m² plot
sq ft shed
production zones
team at start-up
The line
A line specified for appliance glass.
Toughening
- Flat-glass tempering furnace with 1,250 A power panel, sized for 4–8 mm appliance glass
- 5 T lifting beam, glass belts & slings, overhead crane gantry
Cutting, edging & washing
- CNC cutting line — float sheets to the client drawing
- Double-edger plus 3 edging / polishing machines
- 2 glass washing machines — before drilling and before printing
Drilling & shaping
- 9 bench drills — burner cut-outs and fixing holes
- 6 corner grinders — radius corners and cut-out finishing
Printing & coating
- Screen printing — logos and burner rings in ceramic ink
- Kinda 3320 digital glass printer — full-colour designs, marble & patterns
- 30″ roller coater with two 10 m IR / hot-air dryers — full-body black & colour
Utilities
- 30 HP VSD screw compressor, 1,000 L receiver & dryer
- 500 LPH RO plant for the washing lines
- Dedicated CESCOM supply; 20 kVA UPS on controls; CCTV-covered floor
Capability & quality
What the plant delivers to an appliance-brand programme.
Contract manufacturing
Built to your drawing and brand — size, cut-out geometry, edge profile, artwork and face design fixed per SKU and held across every batch.
Cutting to dispatch, one roof
Ten stages in a single forward flow — no sub-contracted steps, no handling losses between vendors.
Quality by stage
Pieces counted in and out of every stage; breakage and rework recorded by reason; 100% inspection before crating.
Tempering & safety
A furnace sized for 4–8 mm appliance glass; toughened output verified to safety-glass fragmentation through BIS-accredited testing.
Printing & coating
Ceramic-ink logos and burner rings, full-colour digital patterns, and roller-coat back-coating — all fired in permanently.
Export ready
Crated for long-distance transit with beading and stretch-wrap, plus documentation and compliance support for overseas appliance makers.
Toughened output is verified to safety-glass fragmentation through BIS-accredited laboratory testing, and 100% of pieces are inspected before crating. Installed capacity is 1.5 lakh pieces per month.
Start a programme
Send us a drawing.
Share the size, cut-out geometry, edge profile and face design for your cooktop or hob glass, and we’ll come back with a sample plan, capacity and a fixed price per SKU.